Tag Archives: constructing

Adventures in Shop-ing

Part I—Inspiration

I was in my shop the other day, sorting through screwdrivers and drill bits, when Canadian singer-songwriter, Fred Eaglesmith, came to mind. In one of his opening monologs, he describes a bored man, home alone while the rest of the family is out, who resorts to visiting his shop to do a “finishing nail inventory [and] check out the three-quarter inch screws, …”

I am not abandoned or bored. Rather, a combination of desperation, motivation, and inspiration drove me to an afternoon sorting drill bits.

For a long while, I must confess, I have been in a state of paralysis about the overcrowded and disorganized state of my shop, not knowing where to begin, and thus, doing nothing. Two breakthroughs have enabled me to start tackling the problem. First, Nancy helped me realize that clustering some powered tools in the center, in and around a multi-use table I will build, rather than spreading them around the perimeter, would make better use of my space. That gave me a new direction for imagining a workable layout.

Second, I sold my radial arm saw and have not yet brought its replacement miter saw into the shop. Remember those puzzles with eight sliding tiles arranged in a 3 by 3 pattern with one empty space? To arrange the tiles in order requires many successive moves; an adjacent tile is slid into the empty space, opening another empty space and another opportunity to move a tile. Now imagine that puzzle with all spaces filled. Gridlock. The empty space means opportunity. My shop with the radial arm saw was like a faulty puzzle with no empty spaces; without that saw, I have opportunity.

Having begun to address the overcrowding, I face the bigger problem of disorganization. Why do I have four #2 Phillips screwdrivers within arms’ reach of my workbench (not to mention a couple of #1s and three identical #00s), but frequently have to walk across the shop and behind my table saw to get a chisel or a hammer? Why do I have two nearly complete and rarely used sets of drill bits for a quarter-inch-hex-drive cluttering a toolbox in addition to the two sets I use—one at my workbench and the other in my traveling drill-driver bag? As I rearrange the large pieces, I have the chance to correct some of my sloppy placement of the smaller items.

As if to reinforce my newfound resolve to be deliberate about where I store my tools, a few days ago, I happened onto The Toolbox Book: A Craftsmans’ Guide to Tool Chests, Cabinets and Storage Systems, by Jim Tolpin. Filled with photos of beautifully-crafted wooden cases that woodworkers designed built to protect and organize the tools of their livelihoods, it inspires me to do more than bang a few nails into the wall when I re-organize my shop. My tools, too, deserve better. A place for everything and everything in its place.

Hence, the screwdriver and drill bit inventory. I am assessing just which tools I reach for most often and then designing a layout which places them in arms’ reach of my new workbench location. Redundant screwdrivers, drill bits, wrenches, and odd parts long separated from their original purpose are being sent to what Nancy calls “purgatory.” (Think both soft “g” and hard “g”—“purge” and “not-quite-hell.”) Some will go immediately to my sons who are building their own tool collections. Others will remain in “purgatory” for a while until I can assess whether I miss them, then be consigned to alternative second lives or trash/recycling.

Part II—Interlude

I took a side trip on the way home from visiting my mother. My mission—deliver some vintage Macintosh computers to a collector who is buying them from my father-in-law. While I was enroute, Nancy called me with the news that The Nitty Gritty Dirt Band was playing tonight at the Smoky Mountain Center for the Performing Arts in Franklin, NC, very near my destination. I’m stunned—a beautiful 1500-seat venue in Franklin, NC! Stunned—the Dirt Band in Franklin, NC! Stunned—the Band is 50 years old this year and still together!

The Performing Arts Center turns out to be a one-stop-shop for me. I park in the lot two hours before showtime, buy my ticket, eat at an adjacent restaurant, book a room at an adjacent hotel, and still have an hour to kill. I pass up the $25 “50 Years of Dirt” t-shirt.

It’s a full house. Almost all of us looking … well, looking 50 years older. We are treated to two non-stop hours of excellent showmanship.

Part III—Perspiration

My mother is in a nursing home, and we sold her house early last year. Later in the year, my in-laws decided to give up their large house and move to an apartment. So I have witnessed serious downsizing up close. Beside those experiences, purging my shop is nothing. I am letting go of a few extra tools and wood scraps; our parents are letting go, not only of stuff collected over a lifetime, but also activities that once, in part, defined them.

Nancy took on the task of bringing order to her parents’ new apartment. If my shop was a gridlocked 3 by 3 puzzle, that apartment, once the movers had done their work, was a gridlocked 33 by 33. To create the one empty space and begin to make progress, Nancy filled her mini-van and our spare room. Then she and her friend, Cathy, worked magic. Slowly, slowly. Yet another source of inspiration.

I have just begun my shop makeover, and I expect it to take a while. For one thing, I am still visualizing and will take it in stages. Also, I continue to use it during the makeover. I am in the middle of the first of two major projects I had confidently promised “before Christmas.” (Well, I did not specify a year!) This one involves curves, lots of curves. (See my earlier post, Not Afraid of Curves.) Six identical Trinity knots or triquetrae. (The singular is triquetra.) The project has included my first experience with a scroll saw, more use of a router than I have done in the previous decade, and painful re-learning of many pitfalls along the way. It has been two weeks of false starts, self-doubt, re-grouping and starting over.

Triquetrae

The second of the promised-before-Christmas projects is the re-build of the frame for Nancy’s xylophone. She continues to haul it to practices and concerts, and the existing frame is shaky. I cannot put this off much longer. And then there is the new fixture I have to build that will make the re-configured shop work—a combination outfeed table and miter saw base and (maybe) router table with built-in power wiring and dust control ducting. Both projects need much conceptual work and detailed planning before I begin to cut wood.

Nancy’s xylophone

Finally, there are the “honey-do’s.” Would you cut this shelf? Drill a hole here? Fix this lamp? It could be a long time before I get to that finishing nail inventory. But I’ll not be bored.

Not Afraid of Curves

Sitting area, St. Stephen's Memorial Garden
Sitting area, St. Stephen’s Memorial Garden

We were driving to visit the in-laws this weekend when an image and a phrase popped into my head. The image was of the small patio/seating area we had recently completed at the Memorial Garden. The phrase, Not Afraid of Curves.

I have constructed things all my life. I have early memories of helping my father build a carport, a cabin/“fort,” fencing for our pony pasture. Mostly, the things we built then, and the things I have built since, were rectilinear. Straight lines and right angles. Sure, there is the occasional deviation from 90 degrees, roof slopes being an obvious example. But always for a good, practical reason.

Nancy and I build things, too. In fact, on one of our earliest dates, she informed me we’d be assembling a shelf—a simple shelf, it turned out— to sit on her desk. Early as it was in our courtship, I already knew her well enough to recognize that exercise as a deliberate test of our compatibility.

But building with Nancy often throws curves (pun intended) at my native practicality. She will introduce an angle or a curve, for aesthetic reasons, where practicality and efficiency would be be content with a straight line. Our mudroom is an example.

The addition to our house that we built early in our marriage included a long room that was mostly Nancy’s studio but also, at one end, the primary family entrance. Each time that outer door was opened in winter, an arctic blast cooled her whole studio. We needed a wall to subdivide the space into studio and mudroom. But the dividing wall was problematic as the existing doors and windows precluded a normal, straight wall. So the wall we built has three segments. It leaves the room’s sidewall at a right angle, then jogs to the left at 30 degrees, then returns to the original heading before contacting the opposite wall in another right angle. The doorway is a wide opening in the angle section, with French doors. We were to finish off the mudroom with ceramic tile on the floor.  Then, Nancy threw in the kicker: “You know, of course, that the tile have to be laid on the angle.” Of course. Mutter. Mutter.

It turned out to be only a slight inconvenience. Ten minutes to make a simple jig for the wet saw we would have rented anyway, and cutting triangular edge pieces was as simple as the rectangular ones would have been.

Bench in wall, Nancy's garden
Bench in wall, Nancy’s garden

Don’t get me wrong. Our joint building projects are collaborative affairs, and Nancy is open to the arguments of practicality. The retaining wall at left is an example. Nancy wanted a curve in the wall, and I wanted to use the existing rectangular brick floor as the foundation. My suggestion for the built-in bench satisfied both criteria.

I could give many other examples of things we have built over the past 25 years into which, by intention, some curve or angle violates the grid work of my engineering mind for the sake of aesthetics. And I expect that it would be true in each instance that there was a point in the planning or execution when I rebelled at the impracticality and the extra work involved, and had to be convinced that the outcome would be worth the extra effort.

Reflecting back on where we started, with an image and a phrase appearing simultaneously and unbidden, I realize that on this latest project, I did not have to be led down the aesthetic path, but followed it willingly, even eagerly. The site dictated the curves, and the fact that our floor was to be of rectangular elements (brick pavers) was not an impediment. Of course we would rent another wet saw and cut the bricks as needed. Of course.

It seems like a growth step.

Letting It Simmer

When we married and bought the home we still live in, we acquired a “master bath” the size of a closet. Nancy was a self-employed graphic designer and avocational artist, with limited office and no studio. I was a sometime woodworker in need of a shop. In short, we immediately began planning an addition to the house. The studio and shop were relatively easy. But the master suite was a design headache. We wanted to take advantage of the second story view into our woods. But moving the sleeping area into the new space left bath, closet, and dressing areas in the old space. And we could not find a configuration that worked. Proportions were wrong; traffic patterns were unwieldy.

The house had plenty of lesser needs, so we tackled those while continuing to chew on the design problem. We mentally “let it simmer.” (Or stew. Or soak.) It took a year to work through the smaller needs—and for the solution to our design dilemma to emerge. From our second story, privacy is not an issue, so the solution was to leave the sleeping area in the interior, put the bath/closet/dressing area in the exterior (new) space, and let the view in through large windows. A master bath with a picture window.

Our house also had a side porch off the living/dining area, with a large deck behind the porch. Again, the configuration did not work for us. We tried and tried to think of a way to sit outside in comfort and convenience, but the back drops off quickly and getting to any outdoor space involved excessive movement in both horizontal and vertical directions. We could not come up with a design that worked. So again, we put action on hold and let the need simmer.

Front Yard Patio
Front Yard Patio

Years later, as Nancy’s ornamental garden was taking shape, the solution to our outdoor room dilemma came clear. Our outdoor room should be in the front, not the back. The front yard is level and on practically the same elevation as our main interior living space. Our street is a quiet cul-de-sac so traffic noise is not an issue. The large black cherry overhead and the berm we had built halfway to the street provide a sense of enclosure and just the right amount of privacy. We both grew up in a back yard era and ours is not a front porch neighborhood. But the front is definitely the direction that works for our house. Our front yard patio is convenient, frequently-used, and a visual delight from inside or out.

This “strategy” of letting a problem simmer seems to involve more than just the element of time. Time is certainly a factor: If we have the luxury of time, we can search more widely, think more deeply, explore more options. But I think “letting it simmer” is more importantly an act of faith in which we do not accept second best. Instead we wait patiently for the right solution to emerge. In large ways and small, when I have had the luxury of time, and the patience and faith to wait, I have been richly blessed.